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Engine Mount Die Casting Custom

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Engine Mount Die Casting Manufacturers

The engine mount is one of the indispensable and important components of the car engine. It plays the important functions of supporting the engine, absorbing vibration and noise, and protecting the engine. As a key component in the automotive industry, the design and manufacturing of engine mounts require strict processes and quality control to ensure their performance and stability.
The engine mount is an important component connecting the engine and the chassis. It undertakes the following main functions: supporting the engine, absorbing shock and noise, and protecting the engine. First of all, the engine bracket plays the role of supporting the engine by connecting the engine and chassis. It can bear the weight of the engine and hold it in the correct position, ensuring that the engine does not shake or fall off during operation. Secondly, the engine mount also has the function of reducing vibration and noise. The vibrations and noise generated by the engine will be transmitted to the chassis through the bracket, and the engine bracket can absorb and reduce these vibrations and noise, improving driving comfort and ride quietness. At the same time, the engine mount also protects the engine from external shock and vibration. During driving, bumps and unevenness on the road will impact the engine, and the engine mount can buffer and protect the engine, reducing engine damage and failure.
The manufacturing process of the engine bracket mainly includes material selection and cutting, forming and stamping, welding and connection, surface treatment, and quality inspection. First, select the appropriate material according to the design requirements and cut it into the required shape and size. The cut material is then shaped and stamped into the desired geometry and structure. Next, the various components are welded and connected to form a complete engine mount. Finally, surface treatment is performed on the engine bracket, such as spraying anti-rust paint, spray coating, etc., to improve its corrosion resistance and aesthetics. Finally, a quality inspection is conducted on the manufactured engine bracket to ensure that it meets the design requirements and relevant standards.

Ningbo Fenda New Energy Technology Co., Ltd.

  • 27+

    Years Industry Experience

  • 150000+

    Factory Area

  • 450+

    Skillful Employees

  • 18+

    Advanced Production Line

As China Engine Housing Manufacturers and Engine Mount Suppliers, Ningbo Fenda New Energy Technology Co., Ltd., formerly Ningbo Beilun Fenda Mold Co., Ltd., was established in 2006. It is a professional manufacturer integrating mold design and manufacturing, die casting production and processing. The company specializes in manufacturing auto parts such as electric control box casings, motor casings and water pump casings for new energy vehicles. The company currently has a factory area of 15,000 square meters, more than 140 employees, 6 large-scale aluminum die-casting machines from 400T to 2000T, 80 high-speed/high-precision machining centers, 30 high-precision friction stir welding, electric machining machine tools, surface treatment and other precision special equipment. Yutai. In terms of product quality control, the company has been equipped with one Zeiss and Edwards CMM, one industrial CT, one Oxford Hitachi spectrometer, and several air tightness detectors. At present, the company has passed the IATF 16949:2016 quality system certification and further established and improved the modern enterprise management system. Relying on technological innovation and taking product excellence as its concept, the company is committed to becoming the forefront of the industry, adhering to the quality principle of "zero defects", always adhering to the business policy of "survival by quality, development by reputation", and strives to become a new The energy vehicle electronic control box casing manufacturing industry is a rising star with "strong comprehensive strength and fast development speed".

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Industry knowledge

1. Materials Used in Engine Mounts

a) Rubber: Rubber is the most commonly used material in engine mounts due to its excellent vibration dampening properties and flexibility. The key characteristics of rubber include: Vibration Isolation: Rubber effectively absorbs and isolates engine vibrations, preventing them from being transmitted to the vehicle's chassis and passenger compartment. Flexibility and Elasticity: Rubber's flexibility allows it to accommodate minor engine movements and vibrations without cracking or breaking. However, rubber mounts can degrade over time due to exposure to heat, oil, and other environmental factors, which can lead to cracking, hardening, and reduced effectiveness. Ningbo Fenda New Energy Technology Co., Ltd., established in 2006 and formerly known as Ningbo Beilun Fenda Mold Co., Ltd., specializes in manufacturing auto parts such as electric control box casings, motor casings, and water pump casings for new energy vehicles. This expertise ensures that their components meet high standards of durability and performance in automotive applications.
b) Polyurethane: Polyurethane is increasingly used in engine mounts, especially in performance and off-road vehicles, due to its superior durability and resistance to harsh conditions. The benefits of polyurethane include: Durability: Polyurethane is highly resistant to wear, tear, and abrasion, making it ideal for high-stress applications. Chemical Resistance: Polyurethane resists degradation from exposure to oils, solvents, and other automotive fluids. Heat Resistance: Polyurethane can withstand higher temperatures compared to rubber, reducing the risk of degradation in high-heat environments. While polyurethane mounts provide enhanced performance and longevity, they are generally stiffer than rubber mounts, which can result in a slightly harsher ride quality. Ningbo Fenda New Energy Technology Co., Ltd. contributes to the automotive industry by integrating mold design, manufacturing, and die-casting production. This ensures their polyurethane engine mounts deliver optimal performance and longevity under demanding conditions.
c) Metal: Metal components are used in engine mounts to provide structural integrity and strength. Common metals used include steel and aluminum. The advantages of metal components are: Strength and Stability: Metal provides the necessary strength to secure the engine firmly in place, preventing excessive movement. Longevity: Metal components are highly durable and can withstand significant mechanical stress without failure. Precision: Metal allows for precise manufacturing tolerances, ensuring a secure and accurate fit. Metal components are often used in conjunction with rubber or polyurethane to create hybrid mounts that combine the benefits of both materials. Ningbo Fenda New Energy Technology Co., Ltd. utilizes advanced manufacturing techniques to produce metal components for engine mounts, ensuring they meet stringent quality and performance standards in automotive applications.
d) Hydraulic Fluids: Hydraulic mounts incorporate fluid-filled chambers that enhance vibration isolation and dampening. The use of hydraulic fluids offers several benefits: Superior Vibration Dampening: The fluid within the mount absorbs and dissipates vibrations more effectively than solid materials alone. Adaptability: Hydraulic mounts can adjust to varying levels of engine vibrations, providing optimal dampening across different driving conditions. Comfort: Hydraulic mounts are particularly effective in reducing noise and vibrations, contributing to a smoother and quieter ride. However, hydraulic mounts can be more complex and costly to manufacture, and they are susceptible to fluid leaks, which can reduce their effectiveness over time. Ningbo Fenda New Energy Technology Co., Ltd. employs precision engineering to develop hydraulic mounts that enhance vehicle comfort and performance, demonstrating their commitment to innovation in automotive component manufacturing.

2. The Role of Engine Mounts in Vehicle Performance

Engine mounts are critical components in any vehicle, directly influencing its performance, comfort, and longevity. Their primary function is to secure the engine to the vehicle's chassis, but their impact extends far beyond this basic task. By providing stability and reducing vibrations, engine mounts enhance various aspects of vehicle performance, including handling, noise reduction, and overall driving experience.
a) Stabilizing the Engine: Engine mounts are designed to keep the engine securely in place within the vehicle's engine bay. This stabilization is crucial for several reasons: Prevention of Engine Movement: During acceleration, deceleration, and cornering, significant forces act on the engine. Without proper stabilization, the engine could shift, leading to misalignment with other components and potential damage. Protection of Connected Components: The engine is connected to various systems, such as the exhaust, transmission, and cooling system. Stabilizing the engine helps protect these connections from undue stress and potential failure. Ningbo Fenda New Energy Technology Co., Ltd., established in 2006 and formerly known as Ningbo Beilun Fenda Mold Co., Ltd., specializes in manufacturing auto parts such as electric control box casings, motor casings, and water pump casings for new energy vehicles. Their expertise ensures that their engine mounts provide optimal stabilization, protecting critical engine components from wear and enhancing overall vehicle reliability.
b) Enhancing Vehicle Handling: The stability provided by engine mounts significantly contributes to vehicle handling: Improved Steering Response: A securely mounted engine ensures that the weight distribution remains consistent, enhancing steering precision and responsiveness. Reduced Body Roll: By keeping the engine in place, engine mounts help maintain the vehicle's center of gravity, reducing body roll during cornering and contributing to safer, more predictable handling. Ningbo Fenda New Energy Technology Co., Ltd. integrates advanced manufacturing techniques to produce engine mounts that enhance vehicle handling characteristics. Their components undergo rigorous testing to ensure they meet performance standards, contributing to superior handling dynamics in automotive applications.
c) Vibration and Noise Reduction: One of the primary functions of engine mounts is to dampen engine vibrations and minimize noise transmission to the passenger compartment: Vibration Isolation: Engine mounts, particularly those made of rubber or incorporating hydraulic fluids, absorb and isolate vibrations generated by the engine. This isolation prevents vibrations from being transmitted to the chassis and, consequently, to the cabin. Noise Reduction: By minimizing vibrations, engine mounts also reduce the noise levels inside the vehicle. This results in a quieter and more comfortable ride, which is especially important in luxury and passenger vehicles. Ningbo Fenda New Energy Technology Co., Ltd. specializes in developing engine mounts that excel in vibration isolation and noise reduction, enhancing overall driving comfort and passenger experience. Their commitment to quality ensures that their mounts deliver consistent performance in noise and vibration attenuation across various driving conditions.
d) Enhancing Ride Comfort: The reduction of vibrations and noise directly translates to enhanced ride comfort: Smoother Driving Experience: Effective engine mounts contribute to a smoother driving experience by dampening the jolts and shakes that occur during engine operation and while driving over uneven surfaces. Reduced Driver Fatigue: Lower levels of vibration and noise help reduce driver fatigue, making long drives more comfortable and less strenuous. Ningbo Fenda New Energy Technology Co., Ltd. focuses on engineering engine mounts that not only enhance vehicle performance but also elevate ride comfort. Their innovative approach ensures that their mounts contribute to a superior driving experience in terms of comfort and stability.