The new energy motor casing is a vital component of new energy vehicles. Its main function is to protect the internal structure of the motor while providing heat dissipation and protection functions. With the rapid development of the new energy vehicle market, the demand for new energy motor housings is also increasing.
The new energy motor housing has the following unique features:
1. High strength and lightweight: The new energy motor housing needs to be strong enough to protect the internal structure of the motor, and it also needs to be as lightweight as possible to reduce the weight of the vehicle and improve energy utilization.
2. Good heat dissipation performance: The new energy motor housing needs to have good heat dissipation performance to ensure the stability and safety of the motor during operation.
3. Corrosion resistance: New energy motor housings need to have good corrosion resistance to cope with harsh working environments and climate conditions.
4. Plasticity and processability: New energy motor housings need to have good plasticity and processability to facilitate molding and processing operations during the manufacturing process.
The manufacturing process of new energy motor casing includes the following steps:
1. Shell design: According to the structure and size requirements of the motor, the shell is designed, including shape, structure, and heat dissipation holes.
2. Material selection: Select the appropriate material according to the requirements and performance requirements of the motor housing.
3. Forming processing: According to the design requirements, die-casting, extrusion, casting, and other methods are used to form the motor housing.
4. Surface treatment: Surface treatment is performed on the formed motor housing, including spraying, anodizing, etc., to improve its corrosion resistance and appearance quality.
5. Assembly and testing: Assemble the motor housing with other motor components and conduct quality testing to ensure that they meet the requirements.
Years Industry Experience
Factory Area
Skillful Employees
Advanced Production Line
As China New Energy Motor Housing Die Casting Manufacturers and New Energy Motor Housing Suppliers, Ningbo Fenda New Energy Technology Co., Ltd., formerly Ningbo Beilun Fenda Mold Co., Ltd., was established in 2006. It is a professional manufacturer integrating mold design and manufacturing, die casting production and processing. The company specializes in manufacturing auto parts such as electric control box casings, motor casings and water pump casings for new energy vehicles. The company currently has a factory area of 15,000 square meters, more than 140 employees, 6 large-scale aluminum die-casting machines from 400T to 2000T, 80 high-speed/high-precision machining centers, 30 high-precision friction stir welding, electric machining machine tools, surface treatment and other precision special equipment. Yutai. In terms of product quality control, the company has been equipped with one Zeiss and Edwards CMM, one industrial CT, one Oxford Hitachi spectrometer, and several air tightness detectors. At present, the company has passed the IATF 16949:2016 quality system certification and further established and improved the modern enterprise management system. Relying on technological innovation and taking product excellence as its concept, the company is committed to becoming the forefront of the industry, adhering to the quality principle of "zero defects", always adhering to the business policy of "survival by quality, development by reputation", and strives to become a new The energy vehicle electronic control box casing manufacturing industry is a rising star with "strong comprehensive strength and fast development speed".
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New Energy Motor Housing Die Casting plays a key role in electric vehicles. It is not only the outer shell that protects the motor, but also an important factor affecting the performance and reliability of electric vehicles. The motor system of electric vehicles has gradually become the mainstream choice in the automotive industry due to its advantages such as high efficiency, low emissions and low noise, and the design and manufacture of New Energy Motor Housing Die Casting face multiple challenges and technical requirements.
The motor of an electric vehicle generates a lot of heat during operation, so the Motor Housing needs to have an optimized heat dissipation design. This requires not only a reasonable heat dissipation structure, but also the selection of materials with good thermal conductivity, such as aluminum alloy, to effectively transfer heat to the external environment to avoid overheating of the motor, resulting in performance degradation or even damage.
The lightweight design requirements of electric vehicles also pose challenges to Motor Housing. Although lightweight materials can reduce the weight of the entire vehicle, improve energy efficiency and mileage, how to achieve lightweight in the design and manufacturing process while ensuring sufficient strength and durability is still a technical problem.
In addition, with the rapid growth of the electric vehicle market, customers' requirements for Motor Housing are also increasing. Customers want products that not only have good heat dissipation performance and lightweight design, but also meet environmental protection requirements and various standards of the automotive industry, such as IATF 16949 quality management system certification. Therefore, how to ensure product quality and delivery cycle while meeting multiple technical and market requirements is another major challenge we face.
In order to meet these challenges, our company actively invests in R&D and technological innovation, works closely with customers, and continuously optimizes product design and manufacturing processes. Through continuous improvement and enhancement of production capacity, we are committed to providing high-performance and reliable New Energy Motor Housing Die Casting products for electric vehicles, and promoting the development and progress of the entire electric vehicle industry.
As a key component of electric vehicles, the future development trends and technological innovation directions of New Energy Motor Housing Die Casting are closely related to the development of the electric vehicle industry. With the continuous expansion of the new energy vehicle market and technological advancement, the design and manufacturing of Motor Housing will face new challenges and opportunities.
One of the future development trends of Motor Housing is intelligent and integrated design. As the intelligence level of electric vehicles increases, Motor Housing will integrate more sensors and electronic devices to achieve real-time monitoring and adjustment of the motor's operating status, further improving the intelligence level and safety of the vehicle system.
Environmental protection and sustainable development will continue to be important considerations in Motor Housing design. Future Motor Housing may adopt more environmentally friendly materials and manufacturing processes to reduce the impact on the environment and meet strict environmental standards and regulatory requirements. For example, recyclable materials and low-carbon manufacturing processes are used to reduce overall energy consumption and carbon emissions.
In addition, the application of new material technologies and manufacturing processes will also promote the technological innovation of Motor Housing. The application of advanced alloy materials, reinforced plastics and composite materials can achieve a lighter design while ensuring product strength and durability, further improving the energy efficiency and performance of electric vehicles.
The development of digital manufacturing technology will bring new possibilities to the design and manufacture of Motor Housing. The use of 3D printing technology can achieve personalized and customized Motor Housing design, reduce manufacturing costs and production cycles, and improve production efficiency and product quality controllability.
OEM/ODM Die Casting New Energy Motor Housing Factory
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